Numerical Simulation Study of Wall Thickness Change Rule of Single Point Progressive Molding of Al5083

With the development and progress of science and technology, the application of single-point progressive molding is more and more extensive, but single-point progressive molding still exists the problem of excessive thinning of wall thickness of molded parts, which seriously affects the quality of molded parts. The article takes Al5083 plate forming cone as the research object, uses Abaqus finite element simulation software, according to the principle of single variable, respectively explores the influence of process parameters such as tool head diameter, layer spacing, feed rate and residual height on the average wall thickness reduction rate and the maximum wall thickness reduction rate of the molded parts. The results show that: increasing the tool head diameter, the average wall thickness reduction rate increases and the maximum wall thickness reduction rate decreases; the average wall thickness reduction rate and the maximum wall thickness reduction rate increase with the increase of ply spacing; the average wall thickness reduction rate and the maximum wall thickness reduction rate increase with the increase of the tool feed rate; the average wall thickness reduction rate decreases and the maximum wall thickness reduction rate increases with the increase of the residual height.